MotorDeets

2005 Yamaha YP400 problems & recalls

NHTSA recalls and owner complaints for the 2005 Yamaha YP400.

2recalls
6owner complaints
0reported crashes
0reported fires
0injuries

Recalls

Fuel System, Gasoline #07V219000 · 2007 · 13,958 units

Problem: On certain motorcycles, a leak at the fuel pump seal may allow fuel leakage.

Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will replace the fuel pump seal free of charge. the recall began on june 18, 2007. owners may contact yamaha at 1-800-962-7926.

Fuel System, Gasoline #08V180000 · 2008 · 9,600 units

Problem: Yamaha is recalling 9,600 my 2006-2007 cp250 and my 2005-2007 yp400 motorcycles. the engine could stall and be difficult to restart because the wire terminals in the fuel pump wire coupler have corroded. water can enter from the main wire harness end and run through the harness to the fuel pump coupler.

Risk: If the water remains in the coupler for an extended period of time, the terminals can become corroded, which can prevent the fuel pump from operating properly. if this corrosion affects fuel pump operation while the scooter is being ridden, there could be a crash resulting in injury or death.

Fix: Dealers will install a sub-harness which is designed to allow any water between the wire harness and the fuel pump to drain out before it reaches the fuel pump. the dealer will also inspect the connectors. if either the main wire harness connector or the fuel pump connectors is already corroded, the corresponding assembly(ies) will also be replaced. the recall began on may 9, 2008. owners may

Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.

What owners complain about

Engine And Engine Cooling3
Electrical System2
Engine1

Components named in 6 NHTSA owner complaints, median 9,600 miles. Complaints are unverified.

Want the full repair deets? Get the service manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 YP400.

Clymer Print or online manual

Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).

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Haynes Print book or online

Step-by-step photos written from a real teardown. Great for first-timers.

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Specs

Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.

Other years

20052006200720082012

FAQ

Does the 2005 Yamaha YP400 have recalls?

NHTSA lists 2 recalls for the 2005 Yamaha YP400. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.

What are the most common 2005 Yamaha YP400 problems?

In 6 owner complaints filed with NHTSA, the most-named area is engine and engine cooling.