2009 Zero DS problems & recalls
NHTSA recalls and owner complaints for the 2009 Zero DS.
Recalls
Service Brakes, Hydraulic #11V282000 · 2011 · 160 units
Problem: Zero motorcycles is recalling certain model year 2009 zero s motorcycles built from september 2, 2009 through december 22, 2009; model year 2009 zero ds motorcycles built from july 27, 2009 through december 28, 2009; model year 2010 zero s motorcycles built from february 1, 2010 through march 31, 2011; and model year 2010 zero ds motorcycles built from january 20, 2010 through march 31, 2011. the front brake caliper bracket may experience permanent deformation when subjected to high braking loads. this condition could induce misalignment of the front brake pads with respect to the front brake rotor.
Risk: Misalignment of the brake pads in relation to the rotor may cause reduced front braking performance, which could lead to a possible crash and potential injury or death of the rider.
Fix: Dealers will replace the front brake caliper bracket with a re-designed component, and replace the front brake pads in case the existing pads experienced abnormal wear. the front brake fluid will also be inspected and, if signs of overheating are noted, it will be replaced and the system will be flushed. this service will be performed free of charge. the safety recall began on may 31, 2011. own
Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.
What owners complain about
No owner complaints filed with NHTSA for this model year.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2009 DS.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
Downloadable service manuals. Pay once, keep it.
Heads up: we may earn a commission if you buy through these links, at no extra cost to you. We never host or link to pirated manuals. Disclosure
Specs
Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.
Other years
FAQ
Does the 2009 Zero DS have recalls?
NHTSA lists 1 recall for the 2009 Zero DS. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.
What are the most common 2009 Zero DS problems?
No owner complaints have been filed with NHTSA for this model year.