MotorDeets

2004 Pontiac Sunfire: Recalls, Problems & MPG

Here are the deets on the 2004 Pontiac Sunfire: 1 recall, 32 owner complaints and up to 27 mpg combined.

1vehicle recalls
32owner complaints
3mention a crash
27best combined mpg
2004 Pontiac Sunfire
Photo: SsmIntrigue · CC BY-SA 4.0 · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

1 vehicle recall from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Seat belts Vehicle recall #04V300000 · 2004 · 37 vehicles

What's wrong: Certain passenger vehicles fail to conform to Federal Motor Vehicle Safety Standard no. 210, 'seat belt assembly anchorages.' the passenger-side rear safety belt May have been installed with an incorrect nut and bolt.

Why it matters: In a severe crash, the upper seat belt anchorage May separate. The effectiveness of the seat belt could then be reduced and the occupant could receive greater injuries.

The fix: Dealers are to inspect the safety belt anchorage and install a new nut and bolt, if necessary. The recall began on August 23, 2004. Owners should contact Chevrolet at 1-800-630-2438 and Pontiac at 1-800-620-7668.

1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Steering Equipment recall #08E063000 · 2008 · 3,855 vehicles

What's wrong: 425-151, 425-152, and 425-153, (sold under dorman's "oe solutions" brand name), balkamp #'s 7-3057, 7-3058, 7-3059 (sold under the "napa" brand name), and platinum parts #'s 2425151, 2425152, and 2425153 manufactured during the month of September 2007. These replacement steering shafts can be used on the vehicles listed above. The weld connecting the inner tube to the outer tube May be defective.

Why it matters: If the weld fails, loss of steering could result, possibly resulting in a vehicle crash.

The fix: Dorman will notify owners and replace the steering shafts free of charge. The recall began on October 16, 2008.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 1 mention a fire, 1 injuries and 0 deaths were reported.

Electrical16
Engine & cooling4
Body & structure3
Exterior lights3
Engine3
Brakes (hydraulic)2
Other / unknown2
Airbags1

What owners describe

The 2004 Pontiac Sunfire has 32 owner complaints, ranking #11 of 13 Sunfire model years for complaints (well below the 88 average). Complaints peaked in 2004 (5 filed that year). The typical problem showed up when the car was about 3 years old, at a median of 45,000 miles. Neighboring years: 2003 (72 complaints, 1 recalls), 2005 (68 complaints, 0 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
2.2 L 4-cylManual 5-spdFront-Wheel Drive233327Regular
2.2 L 4-cylAutomatic 4-spdFront-Wheel Drive213125Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Pontiac Sunfire.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 2004 Pontiac Sunfire manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 2004 Pontiac Sunfire manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 2004 Pontiac Sunfire manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2004 Pontiac Sunfire manual

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FAQ

Does the 2004 Pontiac Sunfire have any recalls?

Yes. NHTSA lists 1 vehicle recall for the 2004 Pontiac Sunfire, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 2004 Pontiac Sunfire problems?

Owners have filed 32 complaints with NHTSA. The most-reported areas are electrical (16), engine & cooling (4), body & structure (3).

What gas mileage does the 2004 Pontiac Sunfire get?

EPA ratings run up to 27 mpg combined (2.2 L, Manual 5-spd), across 2 engine and transmission combos.

Where can I get a 2004 Pontiac Sunfire repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Sunfire years

1991199419951996199719981999200020012002200320042005