Four Winds Hurricane problems & recalls

Problem: Thor motor coach (thor) is recalling certain model year 2011-2016 thor challenger, thor citation, thor hurricane, thor tuscany, thor windsport, 2011-2012 thor astoria, thor avanti, thor chateau, 2011-2014 thor daybreak, 2011-2015 thor outlaw, thor siesta, 2014-2015 thor miramar, 2012 thor four winds, 2008-2011 damon astoria, damon daybreak, damon outlaw, damon tuscany, 2008-2012, damon challenger, 2008-2010 damon essence, 2009-2011 damon avanti, four winds chateau, four winds citation, four winds four winds, four winds hurricane, four winds siesta, four winds windsport, 2009-2010 four winds dorado, four winds dutchmen, four winds magellan, four winds mandalay and 2009 four winds fun mover, a

Risk: Unstable entry and exit steps increase the risk of injury.

Fix: Thor will notify owners, and dealers will install a retainer bracket to reinforce the operating mechanism and replace all of the affected bolts, free of charge. the recall began on january 6, 2016. owners may contact thor customer service at 1-877-855-2867. thor's number for this recall is rc000111.

Problem: Thor motor coach (tmc) is recalling certain model year 2009-2011 four winds hurricane and windsport, 2009-2010 four winds mandalay, 2010 four winds magellan, and 2010-2011 four winds serrano motorhomes manufactured may 2, 2009, to september 1, 2010. the affected vehicles are wired to be powered by a generator and are equipped with an iota its-50r transfer switch that may fail when exposed to elevated electrical loads and used in higher ambient temperatures.

Risk: As the transfer switch fails, it may overheat, increasing the risk of a fire.

Fix: Tmc will notify owners, and dealers will replace the iota its-50r transfer switch with a transfer switch from another manufacturer, free of charge. the recall began on november 23, 2015. owners may contact thor customer service at 1-877-855-2867. thor's number for this recall is rc000106.

Problem: Thor motorcoach is recalling certain model year 2008-2010 motorhomes, manufactured june 1, 2007, through may 1, 2009 and equipped with an iota its-50r transfer switch. the models affected are four winds brand models: chateau, dutchmen, hurricane, windsport, magellan, fun mover, presidio, and mandalay. wiring connections inside the transfer switch are not adequate and, as a result, the switch may overheat.

Risk: An overheated switch could cause it to fail and lead to a fire.

Fix: Thor motorcoach will notify owners and replace the iota transfer switch, free of charge. the safety recall began on november 16, 2012. owners may contact thor at 1-877-500-1020.

Problem: Thor motor coach is recalling certain model year 2007-2010 damon challenger, model year 2008-2009 challenger platinum, model year 2007-2011 daybreak, model year 2010 daybreak classic, model year 2009-2010 daybreak sport, model year 2007-2009, outlaw and model year 2011 four winds hurricane, recreational vehicles manufactured from march 2007, through august 2008. the fuel-fill cap assemblies used to seal the unused side of the dual-fill gasoline fuel tank were produced with a hose material that did not meet design specifications. during normal usage the hose material may deteriorate which may result in fuel leaks.

Risk: A fuel leak increases the risk of a fire which may result in property damage, personal injury, or death.

Fix: Navistar/workhorse is handling the remedy and owner notification for this campaign please see navistar/workhorse's defect report 10v-348. navistar/workhorse will replace the original fuel-fill cap assemblies with ones assembled with hose material that meets design specifications. this service will be performed free of charge. owners may contact navistar at 1-260-461-1890.

Problem: Four winds is recalling 684 my 2002-2006 infinity, my 2002-2007 windesport, my 2004-2008 hurricane, my 2006-2007 megallan and my 2008 fun mover motor homes equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. when combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. this can result in abnormal heat generation at the wheel end causing brake drag. the driver would normally have warning of the brake drag if undetected by the driver.

Risk: The driver would normally detect the brake drag but if undetected the temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.

Fix: Dealers will inspect and replace the necessary components free of charge. workhorse is handling the remedy for this campaign please see 09v-110. workhorse will conduct the owner and dealer notification. owners may contact workhorse at 1-877-246-7731.

Problem: Four winds is recalling 49 my 2007-2008 hurrican and windsport motor homes built on workhorse recreational vehicle chassis. the castle nut that retains the steering drag link to the pitman arm may have been improperly torqued during assembly. the improper torque may have damaged the castle nut and compromised the integrity of the connection.

Risk: If the drag link were to separate from the pitman arm, the driver would not have directional control of the vehicle possibly causing a crash.

Fix: Four winds is working with workhorse to replace and properly tighten the castle nut that retains the steering drag link to the pitman arm (please see 08v442). owners may contact workhorse at 1-877-946-7731 or four winds at 1-800-860-5658.

Problem: On certain motor homes built on workhorse chassis and equipped with gm 8.1l v8 engines, improper hardening during the heat treatment process can cause the fuel rail pulse damper retainer clip to fracture, resulting in inadequate retention of the damper. if the damper becomes loose, fuel could be pumped by the fuel pump into the under hood area.

Risk: In the presence of an ignition source, a fire could result.

Fix: Chevrolet and workhorse are handling the owner notification and remedy for this campaign (please see 06v225 and 06v289). dealers will replace the fuel rail pulse damper retainer clips on these engines free of charge. owners may contact chevrolet at 1-800-630-2438, workhorse at 877-294-6773 or thor industries at 937-596-6849.

Problem: Certain chassis may have been equipped with incorrect steering intermediate shafts. the spline can strip while the steering wheel is being turned.

Risk: This steering condition could result in a loss of steering control, increasing the risk of a crash.

Fix: Workhorse is conducting this recall (please see 06v148). they will inspect and, if necessary, replace the steering intermediate shaft free of charge. owners may contact workhorse at 1-877-294-6773 or four winds at 1-937-492-1271.

Problem: Certain motor homes built on workhorse chassis and equipped with actia corporate instrument clusters fail to comply with the requirements of federal motor vehicle safety standard nos. 101 "controls and displays" and 105 "hydraulic and electric brake systems." if the brake fail input falls below a voltage of 1.5v, the brake failure lamp and alarm will be activated. also activation of the abs telltale when the abs is not properly functioning does not always occur.

Risk: At night the instrument cluster lights may fail and the driver may not be able to see the instrument panel gauges and the brake warning light indicator which could increasing the risk of a crash.

Fix: Workhorse is conducting the owner notification and remedy for this campaign and reprogram the instrument panel cluster free of charge. owners may contact workhorse at 1-877-246-7731 or four winds at 574-266-1111.

Problem: On certain class a and class b motor homes, the hitch may have been manufactured with a spacer plate that does not fit flush to the rear extension.

Risk: This causes the fasteners to be corner loaded when tightened which could cause the hitch to fail during usage causing a crash which could result in death and injury.

Fix: Dealers will install a new spacer plate and add six new bolts, washers and nuts to secure the spacer plate in place. the recall began on november 11, 2005. owners may contact four winds at 574-266-1111.

Problem: On certain motor homes, the fuel lines on the chassis could chafe against the steel floor structure, causing the fuel line to rupture.

Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the braided fuel supply line to determine if the fuel line has become excessively worn or chaffed. if there is no visible damage to the fuel line, the dealer will secure the fuel line to the main wiring loom. if damage is discovered, the fuel line will be replaced and properly anchored. the recall began july 16, 2004. owners should contact four winds at

Problem: Certain motorhomes were manufactured with a 20/15 amp circuit breaker and should have been manufactured with a 15/15 amp circuit breaker.

Risk: This could cause the breaker to trip when the circuit is overloaded resulting in a fire, which could cause personal injury or death to the occupants.

Fix: Dealers will replace the incorrect breaker with the correct breaker. the recall began april 29, 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact four winds at 1-574-266-1111.