2004 Suzuki Grand Vitara XL-7: Recalls, Problems & MPG
Here are the deets on the 2004 Suzuki Grand Vitara XL-7: 1 recall, 17 owner complaints and up to 18 mpg combined.

Recalls
1 vehicle recall from the manufacturer. Repairs are free. Check your VIN to see if one is still open on your car.
Fuel system Vehicle recall #04V427000 · 2004 · 172,093 vehicles
What's wrong: On certain passenger vehicles, under ambient temperatures below -25 degrees celsius, moisture can freeze in the fuel pressure regulator. As a result, fuel system pressure May increase at the time of engine start up, causing fuel loss at the fuel pipe/fuel hose connection.
Why it matters: Fuel loss in the presence of an ignition source could result in a fire.
The fix: Dealers will replace the fuel pressure regulator, the fuel deliver hose and replace the hose clamp with an improved clamp. The recall began on September 29, 2004. Owners should contact Suzuki at 1-800-934-0934.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 1 mention a fire, 1 injuries and 0 deaths were reported.
What owners describe
- Airbags (12): the most common themes are warning light on (5), fails to deploy (2).
- Electrical (4): the most common themes are electrical failure (2).
- Transmission & drivetrain (1): no single recurring theme in the descriptions.
- Visibility (wipers, glass) (1): no single recurring theme in the descriptions.
The 2004 Suzuki Grand Vitara XL-7 has 17 owner complaints, ranking #1 of 3 Grand Vitara XL-7 model years for complaints (1.6× the average Grand Vitara XL-7 year). Complaints peaked in 2008 (3 filed that year). The typical problem showed up when the car was about 6 years old, at a median of 52,500 miles. Neighboring years: 2003 (13 complaints, 3 recalls), 2005 (2 complaints, 0 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 2.7 L 6-cyl | Automatic 5-spd | Rear-Wheel Drive | 16 | 21 | 18 | Regular |
| 2.7 L 6-cyl | Manual 5-spd | Rear-Wheel Drive | 15 | 20 | 17 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Suzuki Grand Vitara XL-7.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
From $19.99/mo · $39.99/yrOEM procedures, specs and recall/TSB info, the same source many shops use.
From $19.99/mo · $59.99/yrStep-by-step photos written from a real teardown. Great for first-timers.
Books ~$30–$40 · AllAccess $34.99/moHeads up: we may earn a commission if you buy through these links, at no extra cost to you. Prices checked 2026-10 and can change. We never host or link to pirated manuals. Disclosure
FAQ
Does the 2004 Suzuki Grand Vitara XL-7 have any recalls?
Yes. NHTSA lists 1 vehicle recall for the 2004 Suzuki Grand Vitara XL-7. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2004 Suzuki Grand Vitara XL-7 problems?
Owners have filed 17 complaints with NHTSA. The most-reported areas are airbags (12), electrical (4), transmission & drivetrain (1).
What gas mileage does the 2004 Suzuki Grand Vitara XL-7 get?
EPA ratings run up to 18 mpg combined (2.7 L, Automatic 5-spd), across 2 engine and transmission combos.
Where can I get a 2004 Suzuki Grand Vitara XL-7 repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.