2005 Volkswagen Passat: Recalls, Problems & MPG
Here are the deets on the 2005 Volkswagen Passat: 3 recalls, 148 owner complaints and up to 27 mpg combined.

Recalls
3 vehicle recalls from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
Fuel system (diesel) Vehicle recall #04V586000 · 2004 · 19,284 vehicles
What's wrong: On certain passenger vehicles, the high pressure diesel pumps were produced with an improper fastener, which could allow diesel fuel to escape from the pump.
Why it matters: Fuel leakage in the presence of an ignition source May lead to a fire.
The fix: Dealers will replace the diesel pump. The recall began on February 8, 2005. Owners should contact Volkswagen at 1-800-822-8987.
Exterior lights Vehicle recall #07V063000 · 2007 · 1,002,000 vehicles
What's wrong: On certain passenger, wagon, and convertible vehicles equipped with or without cruise control, a brake light switch May malfunction if it was installed incorrectly.
Why it matters: The brake lights could become inoperative, or remain on. Failure to provide the proper signal when braking could lead to a crash without warning.
The fix: Dealers will install the newly designed brake light switch free of charge. The recall began on April 27, 2007, and will be conducted in several staggered mailings through September 21, 2007. Vehicles within the make, model, and model year of this population May be involved in either this recall or…
Fuel system Vehicle recall #08V156000 · 2008 · 412,000 vehicles
What's wrong: These vehicles May have an underbody heat shield that can become damaged. In addition, affected vehicles with automatic or manual transmissions May have a fuel line (1.8t engines only) or fuel tank ventilation valve (4motion/all wheel drive only) that can leak due to fracture.
Why it matters: A heat shield that May contact the exhaust system can result in a vehicle fire. In addition, a fuel leak from a fuel line or fuel tank ventilation valve, in the presence of an ignition source, can lead to a vehicle fire.
The fix: Dealers will install additional underbody heat shields on vehicles with automatic transmissions to cover the possibly damaged areas and flash all 1.8t engines with a precautionary software update. Dealers will also inspect and adjust the fuel line routing on 1.8t vehicles and the fuel tank…
1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Engine & cooling Equipment recall #14E007000 · 2014 · 50 vehicles
What's wrong: These service replacement parts were sold for use in model year 1999-2005 Audi a4, 2000-2006 Audi tt, 1998-2005 Volkswagen beetle, 1999-2006 golf, 1999-2008 and 2011-2013 Volkswagen jetta, and 2000-2005 Volkswagen passat. In the affected water pumps, the pulley or sprocket that turns the timing belt May develop microfractures causing the timing belt to fail.
Why it matters: A failure of the timing belt May cause the engine to shut down, potentially increasing the risk of a vehicle crash.
The fix: Gates will notify owners, and dealers will replace the water pump, free of charge. The recall began during May 2014.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 11 mention a fire, 4 injuries and 0 deaths were reported.
What owners describe
- Engine & cooling (50): the most common themes are noise or vibration (20), stalls / loses power (10), leaks (3).
- Transmission & drivetrain (13): the most common themes are stalls / loses power (4), hard / delayed shifting (3), leaks (2).
- Seats (13): the most common themes are fire / smoke (7), electrical failure (2).
- Engine (12): the most common themes are stalls / loses power (3), warning light on (3).
The 2005 Volkswagen Passat has 148 owner complaints, ranking #16 of 33 Passat model years for complaints (about average; the typical year has 238). Complaints peaked in 2009 (36 filed that year). The typical problem showed up when the car was about 4 years old, at a median of 71,000 miles. Neighboring years: 2004 (279 complaints, 3 recalls), 2006 (576 complaints, 7 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 2.0 L 4-cyl turbo | Automatic (S5) | Front-Wheel Drive | 23 | 34 | 27 | Diesel |
| 1.8 L 4-cyl turbo | Manual 5-spd | Front-Wheel Drive | 19 | 28 | 23 | Premium |
| 1.8 L 4-cyl turbo | Automatic (S5) | Front-Wheel Drive | 19 | 28 | 22 | Premium |
| 2.8 L 6-cyl | Manual 5-spd | Front-Wheel Drive | 17 | 26 | 20 | Premium |
| 2.8 L 6-cyl | Automatic (S5) | Front-Wheel Drive | 17 | 25 | 20 | Premium |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 Volkswagen Passat.
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FAQ
Does the 2005 Volkswagen Passat have any recalls?
Yes. NHTSA lists 3 vehicle recalls for the 2005 Volkswagen Passat, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2005 Volkswagen Passat problems?
Owners have filed 148 complaints with NHTSA. The most-reported areas are engine & cooling (50), transmission & drivetrain (13), seats (13).
What gas mileage does the 2005 Volkswagen Passat get?
EPA ratings run up to 27 mpg combined (2.0 L, Automatic (S5)), across 5 engine and transmission combos.
Where can I get a 2005 Volkswagen Passat repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.