2025 Volvo EX90: Recalls, Problems & MPG
Here are the deets on the 2025 Volvo EX90: 3 recalls, 72 owner complaints and up to 84 mpg combined.
Recalls
3 vehicle recalls from the manufacturer. Repairs are free. Check your VIN to see if one is still open on your car.
Seats Vehicle recall #24V869000 · 2024 · 11 vehicles
What's wrong: The bolts for the second-row free-standing seat May not be tightened properly.
Why it matters: An improperly tightened seat May not adequately restrain the occupant during a crash, increasing their risk of injury.
The fix: Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025.
Electrical, Exterior lights Vehicle recall #25V071000 · 2025 · 2,061 vehicles
What's wrong: Due to a software error in the low power controller (lpc), the headlight shutters May close over the high and low beams while driving.
Why it matters: A loss of headlight function while driving can reduce visibility and increase the risk of a crash.
The fix: The lpc software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025.
Body & structure Vehicle recall #25V654000 · 2025 · 1,119 vehicles
What's wrong: A spindle nut May detach from the power operated tailgate (pot) drive units, causing the tailgate to suddenly drop.
Why it matters: A tailgate that suddenly drops can hit a person, increasing the risk of injury.
The fix: Owners are advised not to use the pot function until the repair is completed. Dealers will replace both pot drive units. Owner letters were mailed November 24, 2025.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 0 mention a fire, 1 injuries and 0 deaths were reported.
What owners describe
- Electrical (36): the most common themes are electrical failure (9), door / lock issues (8), stalls / loses power (4).
- Other / unknown (17): no single recurring theme in the descriptions.
- Fuel & propulsion (14): the most common themes are electrical failure (5), stalls / loses power (2).
- Lane departure (9): no single recurring theme in the descriptions.
The 2025 Volvo EX90 has 72 owner complaints, ranking #1 of 2 EX90 model years for complaints (1.8× the average EX90 year). Complaints peaked in 2026 (51 filed that year). The typical problem showed up when the car was about 0 years old, at a median of 700 miles. Neighboring years: 2026 (7 complaints, 0 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| Electric (127 and 173 kW PMSM) | Automatic (A1) | All-Wheel Drive | 86e | 82e | 84e | Electricity |
| Electric (127 and 200 kW PMSM) | Automatic (A1) | All-Wheel Drive | 83e | 78e | 81e | Electricity |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2025 Volvo EX90.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
From $19.99/mo · $39.99/yrOEM procedures, specs and recall/TSB info, the same source many shops use.
From $19.99/mo · $59.99/yrStep-by-step photos written from a real teardown. Great for first-timers.
Books ~$30–$40 · AllAccess $34.99/moHeads up: we may earn a commission if you buy through these links, at no extra cost to you. Prices checked 2026-10 and can change. We never host or link to pirated manuals. Disclosure
FAQ
Does the 2025 Volvo EX90 have any recalls?
Yes. NHTSA lists 3 vehicle recalls for the 2025 Volvo EX90. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2025 Volvo EX90 problems?
Owners have filed 72 complaints with NHTSA. The most-reported areas are electrical (36), other / unknown (17), fuel & propulsion (14).
What gas mileage does the 2025 Volvo EX90 get?
EPA ratings run up to 84 mpg combined, across 2 engine and transmission combos.
Where can I get a 2025 Volvo EX90 repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.