MotorDeets

1998 Chevrolet Cavalier: Recalls, Problems & MPG

Here are the deets on the 1998 Chevrolet Cavalier: 4 recalls, 345 owner complaints and up to 25 mpg combined.

4vehicle recalls
345owner complaints
36mention a crash
25best combined mpg
1998 Chevrolet Cavalier
Photo: IFCAR · Public domain · Wikimedia Commons. Representative photo of this generation; trim may differ.

Recalls

4 vehicle recalls from the manufacturer, plus 7 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

Wheels Vehicle recall #97V219000 · 1997 · 24 vehicles

What's wrong: The wheel lug nuts were not tightened securely resulting in a fracture of the wheel studs.

Why it matters: The wheel could separate from the vehicle. If the vehicle were in motion, a vehicle crash could result.

The fix: Dealers will inspect the torque of all wheel nuts and, if necessary, tighten any that May be below required torque.

Fuel system (other) Vehicle recall #00V053000 · 2000 · 391 vehicles

What's wrong: The cng fuel line and the cng high pressure regulator coolant lines can contact other fuel (gasoline) and brake lines on the vehicle. Abrasion from contact can cause a leak in the brake pipe, fuel pipe, or both.

Why it matters: Abrasion from contact can cause a leak in the brake pipe, fuel pipe, or both. A brake fluid leak could disable a portion of the brake system, causing longer stopping distances. Gasoline leaking from a fuel pipe, in the presence of an ignition source, could cause a vehicle fire.

The fix: Dealers will inspect and reposition the cng fuel and coolant pipes and reposition/repair any damaged fuel or brake pipes as necessary.

Steering Vehicle recall #02V286000 · 2002 · 1,159,156 vehicles

What's wrong: Certain passenger vehicles and MINI vans have lower pinion bearings in the power rack and pinion assembly in which the retainer tabs were not crimped properly. These and some other retainers used in vehicles assembled between January 1, 1996 and October 31, 1997, could fail and permit the ball bearings to escape.

Why it matters: If this occurs, the pinion shaft can be forced upward during left turns and back down as the steering wheel is moved back and to the right. If the pinion shaft moves further, the driver will need to exert more effort to turn the steering wheel, similar to a vehicle without power assisted steering.…

The fix: Dealers will install a new lower pinion bearing unless inspect of the existing bearing indicates that replacement of the gear assembly is necessary. Owner notification began January 24, 2003.

Electrical Vehicle recall #04V036000 · 2004 · 1,415,231 vehicles

What's wrong: On certain passenger vehicles. If the engine fails to start and the driver holds the key in the "start" position for an extended period, high current flows through the ignition switch, and sometimes produces enough heat to melt internal switch parts.

Why it matters: If the switch is damaged, a fire could occur in the steering column, even with the engine off and the key removed. The fire could spread to the interior of the car, which could injure occupants or cause damage to adjoining structures.

The fix: Dealers will install a relay kit in these vehicles to prevent high current from flowing through the ignition switch, and check that your car will start with a properly charged battery and, if necessary, replace the ignition switch. Owner notification will begin on March 1, 2004.

7 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles

What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.

Exterior lights Equipment recall #06E049000 · 2006 · 27,176 vehicles

What's wrong: Certain ck motorsports combination headlights, clear corner, bumper, and side marker lights sold as replacement lamps for use on the passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix: Ck motorsport will notify owners and replace the noncompliant lamps free of charge. The recall began on July 1, 2006.

Fuel system Equipment recall #07E015000 · 2007 · 3,124 vehicles

What's wrong: Certain delphi aftermarket fuel pump modules / module reservoir assemblies (mra) that were sold for use on the above listed vehicles. During production the mras vent and fuel return tubes were reversed. This condition can result in the vehicle not running correctly (idle rough and/or stall) due to an overly rich fuel blend or the vehicle's evaporative emission carbon canister May leak fuel.

Why it matters: A stalled vehicle can increase the risk of a vehicle crash. A fuel leak can result in a fire.

The fix: Delphi will notify owners and replace the defective mras free of charge. The recall began on March 20, 2007. Owners can contact delphi at 1-877-335-7443.

Fuel system (other) Equipment recall #07E021000 · 2007 · 742 vehicles

What's wrong: Certain delphi fuel pressure regulators, p/nos. Fp10020-11b1, fp10026-11b1, and fp10027-11b1, sold after January 9, 2007, as aftermarket equipment for various passenger vehicles listed above. The universal pressure regulators (upr) were produced without an o'ring and retainer.

Why it matters: Fuel May leak, possibly resulting in a fire.

The fix: Delphi will notify owners and replace the upr free of charge. The recall began on April 23, 2007. Owners can contact delphi at 877-411-8770.

Steering Equipment recall #08E063000 · 2008 · 3,855 vehicles

What's wrong: 425-151, 425-152, and 425-153, (sold under dorman's "oe solutions" brand name), balkamp #'s 7-3057, 7-3058, 7-3059 (sold under the "napa" brand name), and platinum parts #'s 2425151, 2425152, and 2425153 manufactured during the month of September 2007. These replacement steering shafts can be used on the vehicles listed above. The weld connecting the inner tube to the outer tube May be defective.

Why it matters: If the weld fails, loss of steering could result, possibly resulting in a vehicle crash.

The fix: Dorman will notify owners and replace the steering shafts free of charge. The recall began on October 16, 2008.

Exterior lights Equipment recall #09E012000 · 2009 · 16,270 vehicles

What's wrong: These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.

Why it matters: Decreased lighting visibility May result in a vehicle crash.

The fix: Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on May 11, 2009.

Exterior lights Equipment recall #09E025000 · 2009 · 42,540 vehicles

What's wrong: Dope, Inc. is recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.

Why it matters: Decreased lighting visibility May result in a vehicle crash.

The fix: Dope, Inc. will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on July 28, 2009.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 10 mention a fire, 33 injuries and 0 deaths were reported.

Electrical66
Engine & cooling55
Brakes (hydraulic)54
Steering54
Airbags34
Body & structure28
Exterior lights17
Transmission & drivetrain16

What owners describe

The 1998 Chevrolet Cavalier has 345 owner complaints, ranking #4 of 16 Cavalier model years for complaints (about average; the typical year has 284). Complaints peaked in 1999 (62 filed that year). The typical problem showed up when the car was about 3 years old, at a median of 82,525 miles. Neighboring years: 1997 (540 complaints, 7 recalls), 1999 (240 complaints, 2 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
2.2 L 4-cylManual 5-spdFront-Wheel Drive213125Regular
2.4 L 4-cylManual 5-spdFront-Wheel Drive203024Regular
2.2 L 4-cylAutomatic 3-spdFront-Wheel Drive202723Regular
2.2 L 4-cylAutomatic 4-spdFront-Wheel Drive202823Regular
2.4 L 4-cylAutomatic 4-spdFront-Wheel Drive203023Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1998 Chevrolet Cavalier.

eManualOnline Download (PDF), keep forever

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Most $25–$78, one-time
Check 1998 Chevrolet Cavalier manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

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ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
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Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 1998 Chevrolet Cavalier manual

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FAQ

Does the 1998 Chevrolet Cavalier have any recalls?

Yes. NHTSA lists 4 vehicle recalls for the 1998 Chevrolet Cavalier, plus 7 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.

What are the most common 1998 Chevrolet Cavalier problems?

Owners have filed 345 complaints with NHTSA. The most-reported areas are electrical (66), engine & cooling (55), brakes (hydraulic) (54).

What gas mileage does the 1998 Chevrolet Cavalier get?

EPA ratings run up to 25 mpg combined (2.2 L, Manual 5-spd), across 5 engine and transmission combos.

Where can I get a 1998 Chevrolet Cavalier repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Cavalier years

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