2004 Chevrolet Silverado 2500: Recalls, Problems & MPG
Here are the deets on the 2004 Chevrolet Silverado 2500: 0 recalls, 368 owner complaints.
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Recalls
0 vehicle recalls from the manufacturer, plus 2 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
2 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Steering Equipment recall #06E010000 · 2006 · 1,360 vehicles
What's wrong: Certain fabtech aftermarket replacement pitman arms, p/nos. Fts71000 and fts71001, installed for use on certain 2001-2006 gm c/k 2500 pick up trucks and sport utility vehicles. The pin located inside the pitman arm can shear off due to a reverse bending fatigue condition, resulting in a total loss of steering control.
Why it matters: Loss of steering control could lead to a vehicle crash with potential injury or death.
The fix: Fabtech will notify owners and replace the pitman and idler arms free of charge. The recall is expected to begin during February 2006.
Fuel system Equipment recall #06E043000 · 2006 · 88,303 vehicles
What's wrong: Certain replacement fuel filters, fram brand name p/n g3727, with date codes x52911 through x60801 sequentially or x600141 and a mexico country or origin marking on the fuel filter housing manufactured from October 18, 2005, through March 21, 2006, sold for use on the vehicles listed above and on certain school buses. (to see the school bus engine sizes, click on "document search" and then "bus applications"). The…
Why it matters: This condition May cause an inadequate seal at the connection, potentially leading to a fuel leak. In the presence of an ignition source, a fire could occur.
The fix: Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 10 mention a fire, 10 injuries and 2 deaths were reported.
What owners describe
- Electrical (105): the most common themes are electrical failure (16), fire / smoke (8), stalls / loses power (6).
- Brakes (99): the most common themes are brake failure / soft pedal (59).
- Brakes (hydraulic) (68): the most common themes are rust / corrosion (48), brake failure / soft pedal (31), leaks (19).
- Engine & cooling (23): the most common themes are stalls / loses power (6), warning light on (4), fire / smoke (4).
The 2004 Chevrolet Silverado 2500 has 368 owner complaints, ranking #2 of 33 Silverado 2500 model years for complaints (3.0× the average Silverado 2500 year). Complaints peaked in 2011 (51 filed that year). The typical problem showed up when the car was about 7 years old, at a median of 73,800 miles. Neighboring years: 2003 (449 complaints, 0 recalls), 2005 (269 complaints, 0 recalls).
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2004 Chevrolet Silverado 2500.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
From $19.99/mo · $39.99/yrOEM procedures, specs and recall/TSB info, the same source many shops use.
From $19.99/mo · $59.99/yrStep-by-step photos written from a real teardown. Great for first-timers.
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FAQ
Does the 2004 Chevrolet Silverado 2500 have any recalls?
NHTSA doesn't list any vehicle recalls for the 2004 Chevrolet Silverado 2500, but 2 equipment or tire recalls may apply. Check your VIN at nhtsa.gov/recalls to be sure.
What are the most common 2004 Chevrolet Silverado 2500 problems?
Owners have filed 368 complaints with NHTSA. The most-reported areas are electrical (105), brakes (99), brakes (hydraulic) (68).
Where can I get a 2004 Chevrolet Silverado 2500 repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.