MotorDeets

2005 Ford Expedition: Recalls, Problems & MPG

Here are the deets on the 2005 Ford Expedition: 0 recalls, 315 owner complaints and up to 14 mpg combined.

0vehicle recalls
315owner complaints
20mention a crash
14best combined mpg
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Recalls

0 vehicle recalls from the manufacturer, plus 5 equipment/tire recalls that can apply. Repairs are free. Check your VIN to see if one is still open on your car.

5 aftermarket equipment / tire recalls replacement parts sold to fit this car, not the car itself
Exterior lights Equipment recall #06E023000 · 2006 · 292,000 vehicles

What's wrong: Certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. Some combination lamps are not equipped with amber side reflectors which fail to conform to Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment."

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.

The fix: Anzo will notify owners and replace the headlamps free of charge. The recall began May 9, 2006.

Exterior lights Equipment recall #06E026000 · 2006 · 61,944 vehicles

What's wrong: Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

The fix: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006.

Fuel system Equipment recall #06E056000 · 2006 · 58,640 vehicles

What's wrong: Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from January 16 through June 2, 2006, for use on the above listed passenger vehicles. Due to incorrect design, the quick connectors May not fully seat with the tube interface, even though the person making the connection May believe that the quick connector is fully attached.

Why it matters: Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.

The fix: Ufi will notify owners and replace the filters free of charge. The recall began on August 4, 2006.

Exterior lights Equipment recall #06E064000 · 2006 · 4,029 vehicles

What's wrong: Certain tradesonic combination lamps sold as replacement lamps for use on the above listed passenger vehicles. Combination lamps not equipped with amber side reflectors fail to conform with the requirements of Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Why it matters: Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and May possibly result in a vehicle crash.

The fix: Tradesonic will notify owners and replace the lamps free of charge. The recall is expected to begin during July 2006.

Exterior lights Equipment recall #09E012000 · 2009 · 16,270 vehicles

What's wrong: These headlamps fail to conform to the requirements of Federal Motor Vehicle Safety Standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.

Why it matters: Decreased lighting visibility May result in a vehicle crash.

The fix: Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. The safety recall began on May 11, 2009.

Most-reported problems

Owner complaints filed with NHTSA, by component. One complaint can list several components. 6 mention a fire, 20 injuries and 0 deaths were reported.

Electrical76
Speed control / throttle66
Engine57
Engine & cooling47
Transmission & drivetrain44
Fuel system36
Fuel & propulsion20
Body & structure15

What owners describe

The 2005 Ford Expedition has 315 owner complaints, ranking #12 of 36 Expedition model years for complaints (about average; the typical year has 260). Complaints peaked in 2009 (55 filed that year). The typical problem showed up when the car was about 5 years old, at a median of 74,940 miles. Neighboring years: 2004 (296 complaints, 0 recalls), 2006 (299 complaints, 2 recalls).

Engines & fuel economy (EPA)

EngineTransmissionDriveCityHwyComb.Fuel
5.4 L 8-cylAutomatic 4-spdRear-Wheel Drive131814Regular
5.4 L 8-cylAutomatic 4-spd4-Wheel or All-Wheel Drive131714Regular

Want the full repair deets? Get the factory manual.

Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 Ford Expedition.

eManualOnline Download (PDF), keep forever

Closest thing to the factory manual for most years. Pay once, keep it.

Most $25–$78, one-time
Check 2005 Ford Expedition manual
Mitchell 1 DIY Online access, factory-level data

Pro-shop repair procedures, wiring diagrams and TSBs for your exact car.

From $19.99/mo · $39.99/yr
Check 2005 Ford Expedition manual
ALLDATAdiy Online access, factory OEM info

OEM procedures, specs and recall/TSB info, the same source many shops use.

From $19.99/mo · $59.99/yr
Check 2005 Ford Expedition manual
Haynes Print book or AllAccess online

Step-by-step photos written from a real teardown. Great for first-timers.

Books ~$30–$40 · AllAccess $34.99/mo
Check 2005 Ford Expedition manual

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FAQ

Does the 2005 Ford Expedition have any recalls?

NHTSA doesn't list any vehicle recalls for the 2005 Ford Expedition, but 5 equipment or tire recalls may apply. Check your VIN at nhtsa.gov/recalls to be sure.

What are the most common 2005 Ford Expedition problems?

Owners have filed 315 complaints with NHTSA. The most-reported areas are electrical (76), speed control / throttle (66), engine (57).

What gas mileage does the 2005 Ford Expedition get?

EPA ratings run up to 14 mpg combined (5.4 L, Automatic 4-spd), across 2 engine and transmission combos.

Where can I get a 2005 Ford Expedition repair manual?

eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.

Other Expedition years

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