2025 Ford Expedition: Recalls, Problems & MPG
Here are the deets on the 2025 Ford Expedition: 6 recalls, 37 owner complaints and up to 19 mpg combined.
Recalls
6 vehicle recalls from the manufacturer. Repairs are free. Check your VIN to see if one is still open on your car.
Engine & cooling Vehicle recall #25V198000 · 2025 · 4,356 vehicles
What's wrong: 5l gtdi engines. The engine May have a misaligned engine cup plug, which can result in a rapid oil leak.
Why it matters: A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
The fix: Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed May 22, 2025.
Airbags Vehicle recall #25V439000 · 2025 · 171 vehicles
What's wrong: The passenger side air bag May have been manufactured incorrectly, which can cause the air bag to deploy with excessive force during a crash.
Why it matters: An air bag that deploys with excessive force can increase the risk of injury during a crash.
The fix: Dealers will replace the passenger side air bags, free of charge. Owner notification letters were mailed August 8, 2025.
Brakes (hydraulic) Vehicle recall #25V488000 · 2025 · 312,120 vehicles
What's wrong: The electronic brake booster (ebb) module May malfunction while driving or when the driver is utilizing an advanced driver assistance system (adas) feature, resulting in a loss of power brake assist.
Why it matters: An unexpected loss of power brake assist while driving can extend stopping distance and increase the risk of a crash. Additionally, a loss of power brake assist while adas features are engaged can result in the vehicle not braking as expected, increasing the risk of a crash.
The fix: The ebb module software will be updated over-the-air (ota) or by a dealer, free of charge. Owner notification letters were mailed on August 22, 2025.
Brakes (hydraulic) Vehicle recall #25V823000 · 2025 · 679 vehicles
What's wrong: The electronic brake booster (ebb) module May malfunction while driving or when the driver is utilizing an advanced driver assistance system (adas) feature, resulting in a loss of power brake assist.
Why it matters: An unexpected loss of power brake assist while driving can extend stopping distance and increase the risk of a crash. Additionally, a loss of power brake assist while adas features are engaged can result in the vehicle not braking as expected, increasing the risk of a crash.
The fix: Dealers will replace the electronic brake booster, free of charge. Owner notification letters were mailed February 26, 2026.
Electrical, Exterior lights Vehicle recall #26V104000 · 2026 · 4,381,878 vehicles
What's wrong: When towing a trailer, the integrated trailer module (itrm) May lose communication with the vehicle, possibly causing a loss of brake and turn signal lights, or a loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, " lamps, reflective devices, and associated equipment."
Why it matters: Trailer lights or brakes that do not function can reduce the driverâs ability to control the trailer and decrease the trailers visibility to other road users, increasing the risk of a crash.
The fix: The integrated trailer module software will be updated by a dealer, or through an over-the-air (ota) update, free of charge. Owner notification letters were mailed March 25, 2026.
Exterior lights Vehicle recall #26V606000 · 2026 · 41,748 vehicles
What's wrong: The headlight assemblies May contain a contaminated LED chip, which can result in a loss of daytime running lights, parking lights, high beams or low beams. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (fmvss) number 108, "lamps, reflective devices, and associated equipment."
Why it matters: A loss of exterior lighting can reduce visibility, increasing the risk of a crash.
The fix: Dealers will inspect and replace the headlight assemblies, as necessary, free of charge. Owner notification letters are expected to be mailed October 26, 2026.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 1 mention a fire, 2 injuries and 0 deaths were reported.
What owners describe
- Forward collision avoidance (8): the most common themes are warning light on (2).
- Steering (7): the most common themes are steering problems (4), noise or vibration (2).
- Other / unknown (7): no single recurring theme in the descriptions.
- Electrical (6): the most common themes are warning light on (2), electrical failure (2).
The 2025 Ford Expedition has 37 owner complaints, ranking #28 of 36 Expedition model years for complaints (well below the 260 average). Complaints peaked in 2026 (26 filed that year). The typical problem showed up when the car was about 1 year old, at a median of 7,300 miles. Neighboring years: 2024 (77 complaints, 7 recalls), 2026 (10 complaints, 2 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 3.5 L 6-cyl turbo | Automatic (S10) | Rear-Wheel Drive | 16 | 24 | 19 | Regular |
| 3.5 L 6-cyl turbo | Automatic (S10) | Part-time 4-Wheel Drive | 15 | 22 | 18 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2025 Ford Expedition.
Closest thing to the factory manual for most years. Pay once, keep it.
Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
From $19.99/mo · $39.99/yrOEM procedures, specs and recall/TSB info, the same source many shops use.
From $19.99/mo · $59.99/yrStep-by-step photos written from a real teardown. Great for first-timers.
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FAQ
Does the 2025 Ford Expedition have any recalls?
Yes. NHTSA lists 6 vehicle recalls for the 2025 Ford Expedition. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2025 Ford Expedition problems?
Owners have filed 37 complaints with NHTSA. The most-reported areas are forward collision avoidance (8), steering (7), other / unknown (7).
What gas mileage does the 2025 Ford Expedition get?
EPA ratings run up to 19 mpg combined (3.5 L, Automatic (S10)), across 2 engine and transmission combos.
Where can I get a 2025 Ford Expedition repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.