2005 Ford Freestar: Recalls, Problems & MPG
Here are the deets on the 2005 Ford Freestar: 3 recalls, 886 owner complaints and up to 18 mpg combined.

Recalls
3 vehicle recalls from the manufacturer, plus 1 equipment/tire recall that can apply. Repairs are free. Check your VIN to see if one is still open on your car.
Body & structure Vehicle recall #06V069000 · 2006 · 12,728 vehicles
What's wrong: On certain vans equipped with the power liftgate option, the power liftgate motor automatically disengages after the liftgate is powered open.
Why it matters: In the event of a liftgate strut malfunction, the liftgate can fall freely with no prior warning. Anyone standing beneath the liftgate May be injured if the liftgate falls.
The fix: Dealers will reprogram the power liftgate module to reduce the likelihood that the liftgate could fall free of charge. The recall began on March 15, 2006.
Transmission & drivetrain, Transmission & drivetrain Vehicle recall #12V006000 · 2012 · 206,452 vehicles
What's wrong: The torque converter output shaft May fail.
Why it matters: This condition results in a sudden loss of motive power with no warning, increasing the risk of a crash.
The fix: Ford will notify owners, and dealers will replace the torque converter free of charge. The safety recall began on August 9, 2012.
Seats Vehicle recall #13V081000 · 2013 · 196,667 vehicles
What's wrong: The third row stowable seat can experience corrosion and structural degradation at the seat anchor mechanism mounted to the rear wheel wells. As a result of the corrosion, the third row seat May not fully latch into its seating position.
Why it matters: In the event that the vehicle is crashed into from the rear, an unlatched seat May increase the risk of personal injury.
The fix: Ford will notify owners, and dealers will install new third row seat latch striker mounting brackets, free of charge. The recall began on March 28, 2013.
1 aftermarket equipment / tire recall replacement parts sold to fit this car, not the car itself
Fuel system Equipment recall #06E056000 · 2006 · 58,640 vehicles
What's wrong: Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from January 16 through June 2, 2006, for use on the above listed passenger vehicles. Due to incorrect design, the quick connectors May not fully seat with the tube interface, even though the person making the connection May believe that the quick connector is fully attached.
Why it matters: Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
The fix: Ufi will notify owners and replace the filters free of charge. The recall began on August 4, 2006.
Most-reported problems
Owner complaints filed with NHTSA, by component. One complaint can list several components. 2 mention a fire, 18 injuries and 0 deaths were reported.
What owners describe
- Transmission & drivetrain (677): the most common themes are stalls / loses power (182), hard / delayed shifting (142), warning light on (58).
- Electrical (85): the most common themes are stalls / loses power (47), electrical failure (29).
- Engine (53): the most common themes are stalls / loses power (29), warning light on (15).
- Speed control / throttle (39): the most common themes are stalls / loses power (11), warning light on (8).
The 2005 Ford Freestar has 886 owner complaints, ranking #2 of 4 Freestar model years for complaints (about average; the typical year has 633). Complaints peaked in 2010 (187 filed that year). The typical problem showed up when the car was about 6 years old, at a median of 81,500 miles. Neighboring years: 2004 (1227 complaints, 4 recalls), 2006 (356 complaints, 2 recalls).
Engines & fuel economy (EPA)
| Engine | Transmission | Drive | City | Hwy | Comb. | Fuel |
|---|---|---|---|---|---|---|
| 3.8 L 6-cyl | Automatic 4-spd | Front-Wheel Drive | 16 | 22 | 18 | Regular |
| 4.2 L 6-cyl | Automatic 4-spd | Front-Wheel Drive | 16 | 21 | 18 | Regular |
Want the full repair deets? Get the factory manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 Ford Freestar.
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Most $25–$78, one-timePro-shop repair procedures, wiring diagrams and TSBs for your exact car.
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FAQ
Does the 2005 Ford Freestar have any recalls?
Yes. NHTSA lists 3 vehicle recalls for the 2005 Ford Freestar, plus 1 equipment or tire recalls that can apply. Recall repairs are free at any dealer, no matter how old the car is. Check your VIN at nhtsa.gov/recalls.
What are the most common 2005 Ford Freestar problems?
Owners have filed 886 complaints with NHTSA. The most-reported areas are transmission & drivetrain (677), electrical (85), engine (53).
What gas mileage does the 2005 Ford Freestar get?
EPA ratings run up to 18 mpg combined (3.8 L, Automatic 4-spd), across 2 engine and transmission combos.
Where can I get a 2005 Ford Freestar repair manual?
eManualOnline sells downloadable manuals, Mitchell 1 DIY and ALLDATAdiy sell online access to factory repair data, and Haynes sells printed guides and online access. Pick a download if you want to keep it, or a subscription for wiring diagrams and TSBs.