1990 Harley-Davidson XL problems & recalls
NHTSA recalls and owner complaints for the 1990 Harley-Davidson XL.
Recalls
Electrical System #90V102000 · 1990 · 3,268 units
Problem: Wireform that secures rubber grommets, which serve as a routing guide for the positive battery cable, may not meet specifications.
Risk: Wireforms could chafe the positive battery cable andcause a short circuit to the motorcycle chassis during operation.
Fix: Replace positive battery cable wireform with wireform that that meets specifications.
Electrical System #90V002000 · 1990 · 1,914 units
Problem: A short circuit could develop due to possible chafing where the battery cable is close to the evaporative emissions control system.
Risk: Battery cable might overheat and result in a fire.
Fix: Replace battery cable and other appropriate parts.
Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.
What owners complain about
No owner complaints filed with NHTSA for this model year.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1990 XL.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
Downloadable service manuals. Pay once, keep it.
Heads up: we may earn a commission if you buy through these links, at no extra cost to you. We never host or link to pirated manuals. Disclosure
Specs
Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.
Other years
FAQ
Does the 1990 Harley-Davidson XL have recalls?
NHTSA lists 2 recalls for the 1990 Harley-Davidson XL. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.
What are the most common 1990 Harley-Davidson XL problems?
No owner complaints have been filed with NHTSA for this model year.