1996 Harley-Davidson XL problems & recalls
NHTSA recalls and owner complaints for the 1996 Harley-Davidson XL.
Recalls
Fuel System, Gasoline #96V204000 · 1996 · 176,515 units
Problem: The effects of reformulated gasoline along with certain usage of the fuel supply valve affects the supply of gasoline to the carburetor. this condition requires two factors: (1) the use of reformulated fuels containing mbte and (2) starting the motorcycle with the fuel valve handle in the off position.
Risk: This condition can cause the fuel flow to be unpredictable thus causing the engine to shut down increasing the risk of a motorcycle accident.
Fix: Dealers the replace the diaphragm in the fuel valve.
Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.
What owners complain about
No owner complaints filed with NHTSA for this model year.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 1996 XL.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
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Specs
Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.
Other years
FAQ
Does the 1996 Harley-Davidson XL have recalls?
NHTSA lists 1 recall for the 1996 Harley-Davidson XL. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.
What are the most common 1996 Harley-Davidson XL problems?
No owner complaints have been filed with NHTSA for this model year.