2005 Harley-Davidson XL problems & recalls
NHTSA recalls and owner complaints for the 2005 Harley-Davidson XL.
Recalls
Fuel System, Gasoline #04V465000 · 2004 · 2,828 units
Problem: On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. on fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. on carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.
Risk: These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.
Fix: Dealers will test each canister for blockage, then replace as necessary. the recall began november 4, 2004. owners should contact harley-davidson at 1-414-343-4056.
Recalls can cover only some VINs. Check yours at nhtsa.gov/recalls.
What owners complain about
Components named in 3 NHTSA owner complaints. Complaints are unverified.
Want the full repair deets? Get the service manual.
Recall and complaint data tells you what goes wrong. A service manual tells you how to fix it: torque specs, wiring diagrams, fluid capacities and step-by-step procedures for the 2005 XL.
Motorcycle-specific service manuals with step-by-step procedures (Clymer is part of Haynes).
Step-by-step photos written from a real teardown. Great for first-timers.
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Specs
Specs coming soon. We only publish specs taken from the manufacturer's own spec sheets.
Other years
FAQ
Does the 2005 Harley-Davidson XL have recalls?
NHTSA lists 1 recall for the 2005 Harley-Davidson XL. Check your VIN at nhtsa.gov/recalls to see if a fix is still open.
What are the most common 2005 Harley-Davidson XL problems?
In 3 owner complaints filed with NHTSA, the most-named area is suspension.